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Nanocomposite membranes for CO₂ gas separation
Design and synthesis of PU/GO@PMMA nanocomposite membranes for natural gas sweetening
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Nanocomposite membranes for CO₂ gas separation
Nanocomposite membranes for CO₂ separation
PU/GO@PMMA design and performance in natural gas sweetening
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Nanocomposite membranes for CO₂ separation
PU/GO@PMMA design and performance in natural gas sweetening
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Executive summary
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- ●Natural gas requires CO₂ removal (sweetening) for pipeline and LNG use
- ●Traditional amine absorption is energy-intensive and environmentally harmful
- ●Nanocomposite membranes offer a scalable, efficient alternative
- ●PU/GO@PMMA membranes achieve 113.5% higher CO₂/CH₄ selectivity
- ●Method uses in-situ radical polymerization for uniform GO dispersion
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The challenge
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Traditional vs. membrane separation
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- ●Amine absorption: high energy (regeneration heat)
- ●Environmental risks: solvent degradation, emissions
- ●Complex infrastructure and high OPEX
- ●Membrane separation: low energy, modular
- ●No chemical solvents or regeneration
- ●Scalable, compact systems
- ●Challenges: permeability-selectivity tradeoff (Robeson limit)
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Research objectives
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- ●Design PU-based nanocomposite membranes with GO@PMMA fillers
- ●Use in-situ radical polymerization for GO surface modification
- ●Achieve uniform dispersion of GO sheets in PU matrix
- ●Improve CO₂/CH₄ selectivity without sacrificing mechanical strength
- ●Validate performance at 4 bar, 25°C with pure CO₂/CH₄ gases
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Synthesis process
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- ●GO surface modified with MPS silane (3-(trimethoxysilyl)propyl methacrylate)
- ●PMMA grafted onto GO via in-situ radical polymerization
- ●GO@PMMA dispersed in PU matrix at 0.5 wt% loading
- ●Membranes cast via solvent casting (thickness: ~73 µm)
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Characterization techniques
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Collage of FTIR, TGA, XRD, FESEM, TEM, and DSC equipment or sample images
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Key results: material properties
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- ●FTIR: reduced O-H peak, new Si-O-C and C=O ester peaks confirm grafting
- ●XRD: peak shift from 11° to 6° indicates GO interlayer expansion
- ●TGA: weight loss at 330–420°C confirms PMMA grafting stability
- ●FESEM/TEM: uniform GO sheet dispersion in PU matrix
- ●EDAX: presence of C, O, N, Si elements verified
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Performance improvements
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- ●Tensile strength: 8.935 → 11.883 MPa (+33%)
- ●Young’s modulus: 0.274 → 1.022 MPa (~4x increase)
- ●Elongation at break: minor reduction (14.6%)
- ●Mechanical integrity maintained with filler addition
- ●CO₂/CH₄ selectivity: 113.5% improvement over pure PU
- ●Performance approaches Robeson upper bound
- ●Tested at 4 bar, 25°C with pure gases
- ●Potential for natural gas, biogas, and carbon capture
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“
The triple combination of PU/GO/PMMA with in-situ polymerization and MPS silane modification offers a simple, scalable route to high-performance gas separation membranes.
Rahim Bavi, MSc Thesis (2023)
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Applications and impact
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- ●Natural gas sweetening: replace amine units with membranes
- ●Biogas upgrading: CO₂ removal for pipeline-quality methane
- ●Industrial carbon capture: post-combustion CO₂ separation
- ●Reduced energy use and environmental footprint
- ●Modular, scalable systems for diverse industries
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Thank you
Questions and discussion
Rahim Bavi, MSc Thesis, Shahid Chamran University of Ahvaz • Advisor: Dr. Seifollah Jamalpour • Publication: Expected under SCU Press
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