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Role of Catalysts in Industrial Chemical Processes
A Class 12 NEB Chemistry project on catalysts in industry
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Role of Catalysts in Industrial Chemical Processes
Role of Catalysts in Industrial Chemical Processes
Class 12 NEB Chemistry Project
Student Name: __________
Roll Number: __________
School Name: __________
Date: __________
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Role of Catalysts in Industrial Chemical Processes
Class 12 NEB Chemistry Project
Student Name: __________
Roll Number: __________
School Name: __________
Date: __________
Role of Catalysts in Industrial Chemical Processes1 / 16
Acknowledgement
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- ●Gratitude to our school for resources and support
- ●Special thanks to our Chemistry teacher for guidance
- ●Appreciation to the Principal for encouragement
- ●Thanks to classmates for collaboration
- ●Gratitude to parents for their constant support
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Introduction to Catalysts
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- ●A **catalyst** speeds up a chemical reaction without being consumed
- ●Catalysts lower **activation energy** for faster reactions
- ●Essential in **industrial processes** for efficiency and cost-effectiveness
- ●Used in over **90% of industrial chemical processes** worldwide
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Learning Objectives
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- ●Define what a **catalyst** is and its key characteristics
- ●Explain how catalysts **lower activation energy**
- ●Identify **types of catalysts** and their uses
- ●Describe **industrial applications** of catalysts
- ●Understand **advantages and limitations** of catalysts
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What is a Catalyst?
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- ●Definition: A substance that **increases reaction rate** without being used up
- ●Characteristics: **Not consumed**, **specific**, **effective in small amounts**
- ●Works by providing an **alternative reaction pathway**
- ●**Activation energy**: Energy barrier for a reaction to occur
- ●**Catalytic cycle**: Catalyst interacts with reactants, forms intermediates, releases products
- ●Types: **Homogeneous** (same phase) and **Heterogeneous** (different phase)
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Types of Catalysts
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- ●**Homogeneous catalysts**: Same phase as reactants (e.g., **enzymes** in liquid)
- ●**Heterogeneous catalysts**: Different phase (e.g., **solid catalysts** in gas/liquid reactions)
- ●**Positive catalysts**: Speed up reactions (e.g., **platinum** in catalytic converters)
- ●**Negative catalysts (Inhibitors)**: Slow down reactions (e.g., **lead** in polymerization)
- ●**Enzyme catalysts**: Biological catalysts (e.g., **catalase** breaks down hydrogen peroxide)
- ●Comparison: Homogeneous vs. Heterogeneous in **efficiency, cost, and ease of separation**
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How Catalysts Work
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Reaction energy diagram showing uncatalyzed vs. catalyzed pathways with labeled activation energy
- ●Catalysts provide an **alternative pathway** with lower activation energy
- ●Reactants bind to the catalyst surface (**adsorption**)
- ●Reaction occurs, products form and **desorb** from the catalyst
- ●Catalyst remains **chemically unchanged** after the reaction
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Industrial Applications of Catalysts
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Major Industrial Processes Using Catalysts
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- ●**Haber Process**: Produces **ammonia (NH₃)** using **iron (Fe) catalyst**
- ●**Contact Process**: Produces **sulfuric acid (H₂SO₄)** using **V₂O₅ catalyst**
- ●**Ostwald Process**: Produces **nitric acid (HNO₃)** using **platinum-rhodium catalyst**
- ●**Hydrogenation**: Converts oils to **margarine** using **nickel (Ni) catalyst**
- ●**Catalytic Cracking**: Breaks down **petroleum** into gasoline using **zeolite catalysts**
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Important Industrial Catalysts
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- ●**Haber Process** | **Iron (Fe)** | **Ammonia (NH₃)**
- ●**Contact Process** | **Vanadium(V) Oxide (V₂O₅)** | **Sulfuric Acid (H₂SO₄)**
- ●**Ostwald Process** | **Platinum-Rhodium** | **Nitric Acid (HNO₃)**
- ●**Hydrogenation** | **Nickel (Ni)** | **Margarine**
- ●**Catalytic Cracking** | **Zeolite** | **Petrol**
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Chemical Equations of Key Processes
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- ●**Haber Process**: N₂ + 3H₂ → 2NH₃ (Fe catalyst, 450°C, 200 atm)
- ●**Contact Process**: 2SO₂ + O₂ → 2SO₃ (V₂O₅ catalyst, 450°C)
- ●**Ostwald Process**: 4NH₃ + 5O₂ → 4NO + 6H₂O (Pt-Rh catalyst, 900°C)
- ●**Hydrogenation**: C₁₈H₃₄O₂ (liquid) + H₂ → C₁₈H₃₆O₂ (solid) (Ni catalyst, 200°C)
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Applications and Uses of Catalysts
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- ●**Fertilizer production**: Ammonia for **urea and nitrates**
- ●**Fuel production**: Gasoline, diesel, and **biofuels**
- ●**Plastic manufacturing**: Polymerization reactions
- ●**Food industry**: **Hydrogenation** of oils and fats
- ●**Pharmaceuticals**: Drug synthesis (e.g., **aspirin**)
- ●**Pollution control**: **Catalytic converters** reduce vehicle emissions
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Advantages and Limitations of Catalysts
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- ●**Advantages**
- ●Increase **reaction speed** significantly
- ●Reduce **energy consumption** and costs
- ●Enable **higher product yield**
- ●Support **eco-friendly processes** with less waste
- ●Allow reactions at **lower temperatures**
- ●**Limitations**
- ●**Catalyst poisoning**: Impurities deactivate the catalyst
- ●**High initial cost**: Expensive materials (e.g., platinum)
- ●**Deactivation over time**: Requires replacement or regeneration
- ●**Sensitive conditions**: Temperature, pressure, and pH must be controlled
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“
Catalysts are essential for efficient, economical, and sustainable industrial chemical processes
Class 12 NEB Chemistry
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References
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- ●National Examination Board (NEB), Nepal. (2023). Class 12 Chemistry Curriculum.
- ●Government of Nepal, Ministry of Education. (2022). Chemistry Textbook for Class 12.
- ●Brown, T. L., LeMay, H. E., Bursten, B. E., Murphy, C. J., & Woodward, P. (2017). Chemistry: The Central Science (14th ed.). Pearson.
- ●Atkins, P., & Jones, L. (2010). Chemical Principles (6th ed.). W. H. Freeman.
- ●Royal Society of Chemistry. (2021). Catalysis in Industry. https://www.rsc.org
- ●Khan Academy. (2023). Chemistry: Catalysts and Reaction Rates. https://www.khanacademy.org
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Thank You
Any Questions?
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